BAT48 Silicon Schottky Diode D1


This is a silicon small signal Schottky diode used in the kit
as an AM demodulator diode. Unusually, in this circuit,
it can be connected either way round. The end with the
black band signifies the cathode, which is the end with the
triangle point against the vertical line in the schematic
symbol. Conventional current flows in the direction of
the triangle and is blocked in the other direction. The
triangle flat end may be denoted by an "A" for anode in
pin-out diagrams. The vertical line end may be denoted
by a "K" for cathode in pin-out diagrams. Electronics
engineers sometimes refer to this as "the pointy end," to
avoid confusion. Small signal silicon Schottky diodes
are specially made to have a low forward voltage, unlike
standard silicon diodes. This is crucial in a crystal
set.
Q: Why choose a BAT48?
A1: It has a low Vf (forward voltage) which is the
threshold that you have to meet before current starts to flow
through the diode, and you hear a signal.
A2: Unlike germanium point contact, they are extremely
consistent in their electrical properties. Absence of
variability in a kit is more essential than occasionally
getting +1dB extra signal from a lucky diode.
A3: It works well and reliably with this particular
combination of 470pF capacitor, LT44 transformer, and the
standard piezo earphones.
A4: They are still being manufactured by the
identifiable manufacturer, ST Microelectronics, and are likely
to remain so for some years.
Q: I've heard that the BAT46 is slightly better for
crystal sets. Is it?
A: Very marginally, maybe. BAT46 has a slightly
lower capacitance and a slightly lower reverse leakage, which
are not critical factors here. I've not tried them yet.
Q: What's the difference between an AM demodulator
diode, and an AM detector diode?
A: Nothing. Detector is somewhat old phraseology.
Here are pictures of the five page ST data sheet:





In the early days of radio, the diode in a crystal set would
have been a piece of galena crystal where the rectifying
contact was made with a light touch from a small springy
wire. The other contact would be made with a firm
clamp. Those made good low power crystal set diodes, but
were subject to vibration effects and could be tricky to make
work well. The small springy wire was referred to as a
"cat's whisker." If you look at a clear glass germanium
point contact diode, such as a 1960's OA81 under a microscope,
you can see a similar, more reliable arrangement touching a
germanium crystal. You might see references to the diode
being a "coherer," and then we're really getting into early
wireless history.
If you've got your kit working using the diode supplied, you
could try some alternative ways of making a diode using
something like the cat's whisker made from copper wire and
various materials like a piece of barbecue briquette, coke
(the carbon based solid fuel, not the brown liquid) aluminium
foil, or the edge of a razor blade. Good luck!
More Q & A on the OA81 and other germanium point
contact diodes
Q: What's the difference between an OA81 and an
OA91?
A: "The OA91 has the same electrical properties as the
OA81, but is a miniature version." Source? The
1967 Mullard Valve and Semiconductor Data Book.
Q: Where can I get an original OA81?
A: Out of an old 1960's British transistor radio.
However, there's no guarantee that it will be working if the
set isn't operational. The springy wire tends to lose
its springiness over the decades, and they are quite often
found open-circuit. If you can hear the audio circuits
power up on an old transistor radio which you're trying to
fix, but there's no radio coming through, suspect the OA81.
Q: Can I use a 1N34 diode that I've bought on ****
in my crystal set?
A: Maybe. But if you can't identify the
manufacturer, there's every chance that you've just
bought a piece of wire with a fancy looking blob of
glass bonded onto the middle.
Sometimes you'll see two OA81s used
in VHF FM valve tuners in the discriminator circuit. An
example would be the Heathkit FM-4U and AFM-1. The
repeated heating from the valve circuitry makes it even more
likely that you've got a dead OA81. A replacement can be
an easy fix. In the AFM-1, the AM sections use two OA81s
as well. One is used as the AM demodulator, and the
other is dedicated to creating the AGC (Automatic Gain
Control) voltage. If you have an AFM-1 which suffers
from overload on strong AM stations, it's the AGC diode that's
gone.
Final Notes
Back in my mobile phone days, the mechanical designers would
love to make ground contacts for front metal covers and
various parts using cheap steel leaf springs, contacting
(badly) down to the very thin gold plating on the PCB, and
various other metal surfaces within the device. The thin
gold would wear through instantaneously, the steel would
oxidise, aluminium or magnesium alloys with hard oxide
surfaces would be involved. They would all form highly
variable semiconducting diode junctions that could disappear
and re-appear if you just so much as flexed the case.
The transmitter power from the phone antenna would run through
all the contacts, rectify, then re-radiate as second harmonic
emissions, failing the statutory tests with flying
colours. It was a nightmare :)
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